Productivity Solutions

Staying up-to-date with the latest technology and advancements in the manufacturing sector is crucial for maintaining a competitive edge. Listed below are some key strategies and associated products for ensuring your machines run efficiently and productivity is maximised.

KELCH UK specialises in production support solutions, offering tailored, cost-effective systems designed to meet the unique needs of your business.

BENEFITS OF PRESET TOOLS

Accurate tool geometry data is crucial for successful machining. Correctly measured and preset tool assemblies greatly reduce the risk of machining errors, spindle and tool damage, and fixture damage.

Precise measuring in a tool presetter ensures that inserts are correctly seated, have the correct corner radius or profile, and provide information on runout and the actual cutting capabilities of the tool. Creating tool measurement data on the presetter allows for transfer to the machine control without operator intervention, eliminating human error in data input.

The tool measuring and presetting process can be completed on an advanced tool presetting machine, away from the CNC machine, to reduce downtime and ensure that a constant supply of accurately assembled tools are always available for your machines.

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ADVANTAGES OF INDUCTION SHRINK

The clamping of tools into holders has been revolutionised by thermal induction shrink technology. This method securely holds cutting tools with minimal runout, leading to enhanced cutting performance and extended tool life.

By combining shrink holders and cutters into a single unit, both accuracy and surface finish are significantly improved. The latest range of induction shrink devices and precision holders streamlines the process of assembling and changing tools, making it faster, safer, and more efficient.

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SAVE ON TOOL INVENTORY

Effective tool inventory management is crucial for maintaining smooth production and controlling costs. Knowing exactly how many tools you have and where they are located gives you valuable control over your operations. Running out of tools or overstocking them leads to unnecessary expenses and waste.

TDM Tool Data Management software offers modular applications tailored to your operational needs, enabling precise control over tool tracking. It allows you to monitor tool quantities, usage, and locations, helping to optimise efficiency and reduce waste.

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TOOL STORAGE AND LOGISTICS

A key aspect of effective tool logistics is having well-organised storage facilities. A structured tool storage system is essential for maintaining control, and improving the flow of tools to the machines.

Once tools are assembled, their transportation across the shopfloor - from the tool setting area to the machine and back - requires specialised trolleys designed for this purpose. KELCH's TULMobil and VariTUL ranges offer sturdy, safe, and efficient transport solutions. Additionally, the TUL Block System provides both storage and transportation options, ensuring seamless tool handling throughout the production process.

KELCH UK also offer a tool room design service, allowing you to see the physical layout of your equipment and tool flows ahead of installation.

PREVENTATIVE MAINTENANCE

Minimising machine downtime requires constant monitoring of the spindle’s condition to prevent damage caused by tool vibration. A key method for achieving this is by regularly measuring the pull force that secures the holder in the spindle. This proactive monitoring enables the scheduling of preventive maintenance, helping to avoid expensive spindle failures and costly downtime.

KELCH's Safecontrol 4.0 pull force gauges offer a simple yet effective solution. With Bluetooth connectivity, data can be easily collected and stored in custom files for each spindle using our free App, ensuring seamless monitoring and maintenance planning.

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PRECISION TOOL HOLDERS

The runout accuracy, material composition, and heat treatment of the tool holder play a critical role in the success of your machining operations. Choosing the right holder for your specific application will enhance cutting tool life, improve surface finish, and ensure the accuracy of the machined part.

Additionally, the taper location accuracy of the holder, when engaged with the machine spindle, is key to optimising the holder's performance and the overall cutting operation.

KELCH UK can offer a wide range tool holders and adaptors, with fast delivery from our Advanced Manufacturing Centre in Germany. We can also supply special tool holders to fit with customer requirements, please contact us with your requests and drawings.

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SINGLE SOURCE SUPPLY

Ordering a complete solution package -- encompassing hardware, software, integration, and support -- from a single supplier with the necessary skills, expertise, and experience offers numerous advantages.

Partnering with an engineering team that can assist with decision-making on processes, applications, and equipment ensures that you meet both your investment and productivity objectives.

With years of experience in helping customers manage tools and data on the shop floor, KELCH UK is committed to providing high-quality, cost-effective systems and solutions that are tailored to your needs and integrated within your business environment.

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