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Readout unit can be used in the vertical or horizontal plane. The display adjusts automatically based on the spindle orientation.
Measuring & Gauges
Safecontrol 4.0
Description
DIGITAL MEASURING SYSTEM FOR CHECKING SPINDLE CLAMPING FORCES
Safecontrol 4.0 is the latest version of our market leading spindle clamp force gauge. This advanced system has a main body that can be adapted for a range of spindle tapers with a clamping range range of 0-100kN.
Using Bluetooth connectivity it can automatically transfer the readings to the KELCH App (Android & iOS) on a mobile phone or tablet for monitoring and tracking results.
By regularly checking the clamping force of your machine spindles, you can pre-empt catastrophic spindle failures and prevent lost production time due to lengthy repairs.
CONTACT US FOR MORE INFORMATION ON THIS PRODUCT
CONTACT USOverview
Safecontrol 4.0 - an important component for quality assurance and process reliability within your production
Safecontrol 4.0 is equipped with all the latest technology to integrate seamlessly with your other Industry 4.0 production systems. The system benefits from non-contact BlueTooth technology, QR Code spindle identification and an Android or iOS app to manage the data on your phone or tablet. The optional ruggedised tablet PC completes the set and allows instant logging and reviewing of all your spindle pull force data.
The Safecontrol 4.0 set is a must have gauge for any manufacturer or maintenance shop who produce, repair and rebuild machine spindles. This is also essential kit for machine tool service engineers for onsite testing.
Key Features:
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Robust device with easy operation
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Integrated LCD display automatically rotates data to match spindle orientation
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App for 100% process reliability
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Fast, trouble-free and reliable measurement immediately after the clamping process in the machine spindle
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High measuring accuracy (0.5% of the measuring range end value)
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Large measuring range (0-100 kN)
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One basic device suitable for all adaptors (HSK, PSC and SK/BT adaptors available)
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Data display on mobile or tablet PC via Bluetooth transmission
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Calibration and repair service
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Optional ruggedised tablet PC with KELCH App pre-installed
No need for individual sensing bars for each spindle type. One sensing bar with the different adaptors, reduces the cost and means only one item needs calibrating.
Other benefits include guaranteed machining quality and accuracy, reduced reject rates and machine down-time, with improved operator safety and process reliability.
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Technical
Technical Information:
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Dimensions: 65 x 200 x 65 mm (Base unit)
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Weight: 1.6kg (Base unit)
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Measuring range: 1-100kN
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Measuring accuracy: ≤ 1% from measuring range end value
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Protection class: IP 64
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Battery information: 4,75 - 5,25 V DC, 500 mA Litium-Ionen
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Operating time: > 24 Std.
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Display: LCD TFT-Display with LED backlight and position sensor
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Only 2 buttons for operation (ON / OFF + SAVE / DELETE)
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Internal memory for up to 1000 measurements with date and time stamp
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Bluetooth connectivity to ruggeised tablet for data storage
Simple Operation:
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Open the tablet and start KELCH App
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Scan QR Code at the machine spindle
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Switch on base unit to connect to tablet
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Assemble compatible adaptor to suit spindle
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Zero readout display
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Engage in the base unit into the spindle
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Clamp the base unit as you would a tool holder
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View reading on base unit
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Measured value will transfer to tablet via Bluetooth
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Analyse data on the tablet to identify historic variations
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Options
The cased set shows the optional ruggedised tablet control unit.
The tablet is designed for the machine shop environment providing drop and moisture resistance. Pre-loaded with the special KELCH application software on the Android platform this facilitates data gathering and monitoring for each machine spindle.
The tablet is designed for the machine shop environment providing drop and moisture resistance. Pre-loaded with the special KELCH application software on the Android platform this facilitates data gathering and monitoring for each machine spindle.
The inbuilt QR Scanner provides for auto scan to open the relevant folder to store the measured values. The folder holds the readings of each measurement for analysis. This gives a clear indication of the fatigue in the spindle gripper mechanism. The tablet connects with the Safecontrol electronic reader via Bluetooth, so no cables are required.
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