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Shrink Technology

AUTOMATIC SHRINK ISG3410

Description
Automatic Shrinking and Cooling in One Device:
Fast, Efficient, and Safe
 
Experience the next level of tool clamping technology with the ISG3410 shrink machine – the ultimate solution for precision and efficiency in your production process.
 
This fully automated system transforms your workflow by delivering reliable shrinking in seconds, all while ensuring maximum safety. "If you can see the tool, it's cool!"
 
Key features of the ISG3410 include simple parameter driven operation, with fast and efficient heating and cooling cycles.

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Overview

Optimal process security for your production.
The most innovative and the safest solution for shrink tooling.
 
In order to ensure the longevity of the tool holder the system uses proven fixed parameters to shrink reliably. Optimum safety for the operator as no contact with the hot shrink fit chucks is necessary. Tool profile independent cooling with no need for adapters.
 
No overheating of the shrink fit chuck due to fixed pre-programmed parameters, simple menu guidance in graphic display dialog, service-friendly generator exchange unit, thanks to a "black box" concept. Air blast drying system ensure the tool is dried after cooling and ready for the machine.

Latest advances in technologies mean the ISG range can now be used with Balluff RFID systems. With full shrink and cooling program parameters stored on the data chips, the system offers seamless integration into your process and eliminates instances where unsuitable tools are presented for shrinking.
 
 
Key Features:
 
  • Fully automatic shrinking: perfectly tensioned tools in seconds without manual effort.

  • Maximum safety: No overheating or damage to the shrink-fit holders thanks to intelligent technology.

  • Simple operation: Intuitive control via a graphical user interface (GUI) that enables fast and error-free operation.

  • Future-proof technology: Thanks to the USB interface and optional RFID extension, you are ideally equipped for Industry 4.0.

  • Durability and reliability: An investment that pays off thanks to sustainable device management and service packages for air- and water-cooled models.

Video

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AUTOMATIC SHRINK ISG3410 Overview Image

Technical

ISG 3410WK

  • Ø 3 – 32mm for carbide shanks and Ø 6 – 32mm for HSS shanks

  • Ø 3 – 50mm for carbide shanks and Ø 6 – 50mm for HSS shanks (WK4-11-WS)

  • Quick change coil up to Ø 50mm (WK4-11-WS)

  • Max. shrink extension 400 mm (680mm WK4-11-WS)

  • Max. cooling extension 200 mm (400mm WK4-11-WS)

  • Operator does not have any contact with hot tools

  • All tool nose contours may be used

  • Integrated water cooling  (~20s cooling time)

  • Intergrated air blast drying 

  • Generator in a "Black Box“ for easy replacement by end unsers

  • 3 phase x 400 V / 16 A 8 kW

  • Weight (excl. water) = ~100 kg

Inductive Shrink Unit complete with 4 interchangeable discs,1 bottle of rust inhibitor and set of gloves.

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AUTOMATIC SHRINK ISG3410 Technical Image

Options

The new Touchdisplay

You can shrink in automatic mode or in manual mode; individual shrink
parameters can be set and the shrink process can find the right parameters
by reading the data chips.
In automatic mode the total shrink process can be carried out securely,
easily and quickly with 3 clicks. Features in the main menu
The touch display has convenient graphic menu navigation and offers eight clearly
structured main menu items to the user:

  • Maximum productivity using the favourites list or by calling up previous entries
  • Reading data chips or using optical codes
  • This interface offers many possibilities for experts to define and store their own processes

Ejection device / shrinking device

for easy removal of broken tools from the chuck

The ejector unit makes it easy to remove broken tools from the chucks.
tools from the chucks. Even tools with a breakage point in the
in the holder can also be easily removed.
Thanks to customised gradations, common machine interfaces
(HSK: 32, 40, 50, 63, 80, 100, SK: 30, 40, 50) can be fitted.

Coils

The new Flex Coil – quick and easy handling. With one turn only, the flex coil can be adjusted to the standard sizes of the shrink chucks.
Thereby pole discs are no longer necessary for the standard shrink holders.The patented ferrite disc system prevents the heating of the tool
and allows the trouble-free clamping of carbide and HSS tools within a clamping range of 3 – 32 mm.

  • Induction coil in combination with the quick change coil technology (... WS ...)
  • Coil 2 with interchangeable ferrite disc
  • Adaption of the coil to various special applications with the appropriate interchangeable ferrite disc
  • Coil 2 (ISGS3200-2) only for the ISG3410 WK-WS and ISG3430TLK4-WS.
  • Suitable for the quick change mechanism of the ISG 3400 series
  • Special coils for special applications are available on request.

Pole discs one-piece

For optimal shielding of the magnetic field between coil and tool shank

Pole discs two-piece

For use when the cutting diameter is bigger than the shrinking diameter

Shrink Holders

See our extensive range of precision shrink holders in the tool holder section

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AUTOMATIC SHRINK ISG3410 Overview Image
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