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Shrink Technology

AUTOMATIC SHRINK PREMIUM LINE

Description
Automatic Advanced Shrinking and Cooling in One Device:
Fast, Efficient, and Safe
 
Experience the next level of tool clamping technology with the ISG Premium Line shrink machine – the ultimate solution for precision and efficiency in your production process.
 
This fully automated system transforms your workflow by delivering reliable shrinking in seconds, all while ensuring maximum safety. "If you can see the tool, it's cool!"
 
Key features of the ISG Premium Line include a vibrant full-colour touchscreen and optional integrated Balluff RFID technology, for process-reliable shrinking operation.

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Overview

Optimal process security for your production.
The most innovative and the safest solution for shrink tooling.
 
In order to ensure the longevity of the tool holder the system uses proven fixed parameters to shrink reliably. Optimum safety for the operator as no contact with the hot shrink fit chucks is necessary. Tool profile independent cooling with no need for adapters.
 
No overheating of the shrink fit chuck due to fixed pre-programmed parameters, simple menu guidance in graphic display dialog, service-friendly generator exchange unit, thanks to a "black box" concept. Air blast drying system ensure the tool is dried after cooling and ready for the machine.
 
Latest advances in technologies mean the ISG PREMIUM LINE range can now be used with Balluff RFID systems. With full shrink and cooling program parameters stored on the data chips, the system offers seamless integration into your process and eliminates instances where unsuitable tools are presented for shrinking.
 
Features a full colour Touchscreen display with convenient graphical menu navigation through eight clearly structured menus.
 
Please click the OPTIONS tab for all available options to enhance your tool shrinking process.
 
 
Key Features:
 
  • Fully automatic shrinking: perfectly tensioned tools in seconds without manual effort.

  • Maximum safety: No overheating or damage to the shrink-fit holders thanks to intelligent technology.

  • Simple operation: Intuitive control via touchscreen graphical user interface (GUI) that enables fast and error-free operation.

  • Future-proof technology: Thanks to the USB interface and optional RFID extension, you are ideally equipped for Industry 4.0.

  • Durability and reliability: An investment that pays off thanks to sustainable device management and service packages for air- and water-cooled models.

 

 

 

 

Video

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AUTOMATIC SHRINK PREMIUM LINE Overview Image

Technical

ISG PREMIUM LINE
 
  • Ø 3 – 32mm for carbide shanks and Ø 6 – 32mm for HSS shanks

  • Ø 3 – 50mm for carbide shanks and Ø 6 – 50mm for HSS shanks (WK4-11-WS)

  • Quick change coil up to Ø 50mm (WK4-11-WS)

  • Max. shrink extension 400 mm (680mm WK4-11-WS)

  • Max. cooling extension 200 mm (400mm WK4-11-WS)

  • Operator does not have any contact with hot tools

  • All tool nose contours may be used

  • Integrated water cooling  (~20s cooling time)

  • Intergrated air blast drying 

  • Generator in a "Black Box“ for easy replacement by end unsers

  • 3 phase x 400 V / 16 A 8 kW

  • Weight (excl. water) = ~100 kg

Inductive Shrink Unit complete with 4 interchangeable discs,1 bottle of rust inhibitor and set of gloves.

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Options

Touch Display

Convenient and Smart 7 "display, extensive features, no separate PC required, simple and user-friendly menu navigation

Pole Disc Sensor

Optical signal routing safe operator guidance Automatic parameter control, detection and adaptation,

Optional Air Pollution Control

Bilz Premium Line Luftreinhaltung

Regulates emissions caused by dirty tools

Exchange Coils

Bilz Premium Line Wechselspulen

Extends the range of operation Shrinking of oversized tool diameters

Length Presetting

Bilz Premium Line Längenvoreinstellung

Highest Precision Tool Setting directly on the machine fast and simple

RFID Reader & Software

Bilz Premium Line TDSc Reader

Industry 4.0 at work Chip detection by reader, total process reliability

QR & Barcode Scanner

Bilz Premium Line Barcode Scanner

Absolute process reliability thanks to theclear selection process

Safety First

Bilz Premium Line Sicherheitsabschaltung

Safety Shutdown

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AUTOMATIC SHRINK PREMIUM LINE Overview Image
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