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Shrink Technology

SEMI-AUTOMATIC SHRINK

Description

US1100 Shrink offers a semi-automatic shrink option. For innovative shrinking and automatic cooling of shrink fit tool holders we offer the newest technology called „TubeChiller™“. Developed to combine a shrink unit series US 1100 with automatic cooling. The chiller unit works after the shrink fit process. Tool holders are cooled down automatically so that it is impossible for operators to touch hot tools.

After the shrink process the tube of the chiller unit lifts automatically from the base. At the same time the tube is filled with coolant and it cools down the hot tool holder. While the tube is moving up, it moves the coil back in to the start position without the need of additional pneumatic or mechanical actuation. Fitted with new Pyrometer Technology the risk of overheating is eliminated by a heat censor in the coil.

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Overview

SHRINK UNIT US 1100 VERTICAL

PYROMETER SHRINKING OR MANUAL SHRINKING

Shrink range Ø 3 – 32 mm for carbide shanks and Ø 6 – 32 mm for HSS shanks. The optional coil with pyrometer technology allows automatic and direct temperature control of the Shrink Chuck during heating.The Shrink Chuck can no more be overheated.

Manual operation with paramters or one button for manual operation. The safe and fast shrinking process does not need a prior identification of the Shrink Chuck

Induction shrink technology is now an integral part of any modern machine shop and  KELCH offer an extensive range of options. The range includes the US1100 semi-automatic and the horizontal option.

 

 

Video

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Technical

Changeable adapters HSK 25 to HSK 100 or SK/BT 30 to SK/BT 50 to hold the ShrinkFit tool holders in the shrink position
• With the universal tool clamping adapter it is possible to clamp all taper sizes centric
• Installation of a length setting unit is possible
• For cool down of the ShrinkFit holders we recommend to use our chiller unit FKS 04S

Shrink length: 500 mm
Delivery includes: Shrink Unit with 5 interchangeable discs, set of gloves and basic coil or optional coil with pyrometer technology

The only temperature- controlled shrink device on the market on a new level

• Temperature- controlled shrinking with just one push of a button, no settings required (OneTouch)
• Evolution in shrink technology - shrink process on a new level~ • Process - safe, temperature- controlled shrinking process
• SteadyFunction:Longer fitting opening times for tool presetting by maintaining the target temperature over time
• Targeted post-heating after the shrinking process is possible (overheating impossible)
• Hands-free operation with foot and hand buttons
• I 4.0 ready thanks to a new, powerful single-board computer
• User-friendly touch operation with the latest, powerful technology
• Updates via internet or USB stick
• Modern design with extensive customization options and various themes (hide parameters, deactivate buttons, dark theme surfaces, password for settings)

After the shrink process the tube of the chiller unit lifts automatically from the base. At the same time the tube is filled with coolant and it cools down the hot tool holder. While the tube is moving up, it moves the coil back in to the start position without the need of additional pneumatic or mechanical actuation. 

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SEMI-AUTOMATIC SHRINK Technical Image

Options

TempControl?® ensures that only the absolutely necessary temperature is used for the shrink process. The temperature of the shrink fit chuck is continuously measured by TempControl® during the inductive heating process. As soon as the shrink chuck has reached the predefined temperature, the heating process is automatically terminated. Overheating of the chuck is impossible.

Accessories

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SEMI-AUTOMATIC SHRINK Overview Image
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