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Tool Presetting

SET LINE V3

Description
THE INNOVATIVE AND ROBUST MID-CLASS PRESETTER WITH A HOST OF OPTIONS TO SUIT YOUR BUDGET
 
The KENOVA Set Line V3 series presetters offers Industry 4.0-compatible technology for manual or fully automated applications, at an affordable price. The modular design of this series means there is a specification available to fulfil a wide range customer applications and measuring requirements.
 
 
The KENOVA Set Line V3 series is available in three variants:
1. Manual
2. Manual with CNC spindle (Autofocus)
3. Fully CNC
 

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Overview

The KENOVA Set Line V3 range of bench-mounted presetters offers a perfect entry-level unit for professional tool presetting and includes a wide range of options. The product design is systematically tailored to Industry 4.0 standards and blends seamlessly into the modern Smart Factory.

Compact Design with Flexible Options

The new KENOVA set line V3 range stands out on account of its compact construction and fresh design principles. Even the fully CNC version can be positioned on a simple work bench without the need for a base cabinet. The range offers a high level of investment certainty, thanks to its modularity and upgradability.

Stable Construction with Quality Components:

The completely redesigned range features a simplified basic construction with enhanced stability. Boasting high-quality components, this range includes extremely precise, thermally stable tool presetters for use in production even under demanding operating conditions. Manufactured in solid FEM-optimised grey cast iron, the software for the new range stands out on account of its easily understandable menus and ease of operation, even without comprehensive prior knowledge. With a measuring distance of up to 600 mm on the X-axis and up to 600 mm on the Z-axis, the KENOVA set line V3 provides a high degree of flexibility with the tooling to be measured. The in-house designed UWS IV SK50 spindle accommodates tools weighing up to 50 kg with ease.

All-rounder” in the Entry-level Segment:

Apart from their basic functions, KENOVA set line V3 units are compatible with a large number of useful additional elements to extend their range of functions, as required. The options range from a fully manual unit, an autofocus version with a driven spindle to a fully automatic CNC version for fully operator-independent tool presetting and measurement. Mechanical tool clamping can be integrated into the standardised UWS IV SK50 base spindle, which supports maximum possible repeatability when inserting the tools into the spindle.

EASY or kOne Software:

KELCH offers both its proven EASY software and alternatively its recently developed kOne software as software options for the KENOVA set line V3 range. Thanks to kOne software, the KENOVA set line V3 enables even untrained personnel to quickly and precisely measure the tools. Users are able to create their own measuring programs without any programming knowledge. In addition, the new range is systematically designed to Industry 4.0 standards and blends perfectly into the Smart Factory with options, including simple file transfer, direct database connection, web services, RFID technology and QR codes.
 
Further information about our EASY measuring software can be found here:
 
Further information about our kOne measuring software can be found here:

Maximum Measuring Envelope:

Length: up to 600 mm
Diameter: up to 600 mm

Video

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SET LINE V3 Overview Image

Technical

Construction:
> Compact grey cast iron design for use in confined spaces
 
 
Measuring ranges:
> X = -100 mm to 430 mm (ø)
   Optional: X = -100 mm to 600 mm (ø)
> Z = 600 mm
 
Positioning:
> Convenient positioning of the axes by pneumatically released
   quick adjustment mechanism
> Available in three versions: Manual, Autofocus, Fully CNC
> Additional fine adjustment:
    a) Manual and Autofocus using handwheels
    b) Fully CNC: software fine adjustment of the 3 axes
        with variable speed
 
Tool holder:
> High-precision tool spindle with direct SK 50 interface and
   integrated calibration balls (spindle adaptors available)
> Options for vacuum or mechanical tool clamping
> Positional fixing:
    a) Manual: with brake
    b) Autofocus / CNC: with a coupling
> Maximum tool weight: 50 KG
 
Cutting edge scanning:
> CMOS camera with telecentric lens and top light for
   ± 2 μm repeatability
> Optional: optical turning centre measuring equipment
   S-camera for tool grinders
   Probe for cutting edges difficult to access
 
Electronic measurement equipment:
> PC electronics with intelligent image processing
> 24" TFT monitor
> 10" monitor on camera carrier (optional)
 
 
Dimensions:
> LxDxH (mm): 1267 x 570 x 1273 (for V346 without base unit) 

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SET LINE V3 Technical Image

Features

Precision SK50 spindle with options for power clamping and driven rotation for auto focus

WHY DO I NEED A TOOL PRESETTING MACHINE?

WHY DO I NEED A TOOL PRESETTING MACHINE?

A correctly set and measured tool assembly reduces the risk of machining errors, damage to spindles, tools, components and fixtures. Precise measuring in a tool presetter will ensure inserts are correctly seated and have the correct corner radius or profile, check any runout, give information on what the cutter will actually cut, not just its diameter and length. When creating tool measured data on the presetter, this can be then transferred to the machine control automatically, thus avoiding the perils of manual data input.

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