Product image
Product image
Product image
Product image
Product image
Product image
Tool Presetting

SET LINE V9

Description
HIGH PRECISION PREMIUM TOOL PRESETTER FOR ADVANCED MEASURING OF LARGE TOOLING
 
The KENOVA Set Line V9 series provides ease of use coupled with maximum precision. This range is ergonomically designed and offers unique features, with an extended mesuring envelope for larger tooling.
 
The unique mineral cast base, which is cast in one piece from the guideway to the floor, provides maximum accuracy and repeatability even when measuring large or heavy tools. With the robust and durable structure of the V9 series, KELCH is setting new benchmarks in the design of tool presetters.
 
The KENOVA Set Line V9 series is supplied with full CNC control in 3 axes, including advanced automatic measuring programming. The following size options are available:
X axis: 500 / 800 / 1000 mm (Ø)
Z axis: 600 / 800 / 1000 mm
 

CONTACT US FOR MORE INFORMATION ON THIS PRODUCT

CONTACT US

Overview

Our latest KENOVA Set Line V9 range of robust and durable mineral cast presetters provides an advanced solution for your tool presetting needs. The integrated CNC-measuring station fulfils the most exacting demands placed on measuring tasks and measuring results. The V9 range of presetters is particularly suited to high accuracy applications, or for large diameter or heavy tooling.


Revolutionary Structural Design:
 
Ease of use coupled with maximum precision. This V9 range is modern, ergonomically designed and unique in terms of its build quality. With its mineral cast base, cast in one piece from the guideway to the floor, KELCH is setting new benchmarks in the design of tool presetting machines. This structure is incredibly stable and delivers our most accurate and consistent measuring results through reliable KELCH quality.

Features of mineral cast construction:
  • Environmentally-friendly manufacture thanks to cold casting process
  • Sustainable recycling of base material is possible
  • Vibration-damping qualities
  • Insensitive to temperature fluctuations thanks to thermal inertia
  • Precise measurement due to robust structure

Unique Performance Features:

  • Solid measuring device on a single block mineral cast base

  • CNC control in up to 4 axes, also manually operable for quick measuring, even without reference data

  • Automatic axis process by powerful servo motors for high-precision positioning of the axes.

  • Flexible installation of space-optimised peripheral equipment with height-adjustable monitor plate for a user-friendly working environment

  • Compact storage of all accessories, such as monitor, keyboard, printer and adaptors

  • The computer and electronics are tidily accommodated and easy to access in the spacious switch cabinet

  • Workshop-compatible and durable with an industrial IPC for measurement control

  • Individually adaptable to all measuring tasks and data flows

  • Drawer for storage of tools and other ancillary materials


Modular Precision Spindle (MPS):
 
The world’s best spindle for Premium Line tool presetters: KENOVA Set Line V6 and V9.
KELCH’s own modular precision spindle is the most stable and precise tool holder on the market. Decades of experience coupled with outstanding engineering knowledge and expertise lie behind this ultra-precise spindle. The modular system enables spindle inserts to be swapped within less than five seconds while maintaining excellent precision.
Maximum run-out of 1 μm on the flat surface and < 3 μm at a height of 300 mm and a tool weight of up to 150 kg speak for themselves.
 
 
Inserts for the modular precision spindle
The contact face and the short taper ensure maximum repeatability when changing the insert modules, available for all standard HSK, PSC, VDI, KM and SK tool holders.
Clamping for all tools is similar to the machine tool, with steep taper holders using retention knobs centrally from behind and HSK holders using original clamping units expanded from the inside.
Clamping forces:
SK / BT up to 5 kN
HSK up to 15 kN
PSC up to 25 kN

Operating Convenience - EASY Software:

Users can control their KENOVA Set Line V9 on a clearly arranged operating screen using the industry proven EASY software: the tool, adapter, measuring function and values measured on the tool are all clearly presented on a single page. When it comes to analysis, the software guides the user in easily understandable steps to the required result. The software offers many additional functions as required. Connection to Industry 4.0 systems is also possible, via RFID chips, QR-code labels or through DNC network connectivity and direct interfacing. As a system supplier with over 80 years experience, KELCH also offers the option of customising the system to your specific workflow.

Further information about our EASY measuring software can be found here:

Maximum Measuring Envelope:

Length: 600 / 800 / 1000 mm
Diameter: 530 / 830 / 1030 mm 

Image

SET LINE V9 Overview Image

Technical

Construction:
> Mineral cast body for stability, vibration absorption and     reduced thermal deviation
 
Measuring ranges:
> X = -50 mm to 530 mm (ø)
   Optional Xmax = 830 or 1030 mm (ø)
> Z = 600 / 800 / 1000 mm
 
Positioning:
> CNC driven positioning of the axes with electro-pneumatic      brake and ergonomic handle
> The single block body of the V9 is extremely vibration-     resistant and less sensitive to temperature fluctuations
> Laser pointer for quick cutting edge detection
> Infinite micrometer fine adjustment in 1 micron increments via     electronic impulse to appropriate motor
 
 Tool holder:
> Modular Precision Spindle (MPS) to accommodate diverse SK,     HSK, PSC (Capto), VDI etc. adaptors
> Mechanical tool clamping up to 25 kN
> Positional fixing:
    a) Manual: by mechanical clamp and brake
    b) Autofocus / CNC: by a coupling
> Maximum tool weight: 150 KG
 
Cutting edge scanning:
> Hi-res CMOS camera with telecentric lens and top light for
   ± 1 μm repeatability
> Optional: optical turning centre measuring equipment
   S-camera for tool grinders
   Probe for cutting edges difficult to access
 
Electronic measurement equipment:
> PC electronics with intelligent image processing
> 24" TFT monitor
> 10" monitor on camera carrier (optional)
 
 
Dimensions:
> LxDxH (mm): 2630 x 1110 x 1924 (for V9 with Z = 600mm)  
> LxDxH (mm): 2630 x 1110 x 2124 (for V9 with Z = 800mm)  
> LxDxH (mm): 2630 x 1110 x 2324 (for V9 with Z = 1000mm)  
 

Image

SET LINE V9 Technical Image

DATA TRANSFER

Optional Integration Solutions - Fit for Industry 4.0! 
 
The industry-proven KELCH EASY measuring software ensures that you can always save tool-based data and transmit it to the right place. It does not matter whether the data comes from machine controls, tool management programs, CAD/CAM systems or other manufacturing systems. With EASY we have dozens of "off-the-shelf" interface solutions ready and available to connect with your external system. Due to the flexible design of the software, it is also possible to develop a customised integration or special process which is tailored to your specific requirements.
 
Interfaces are available using the following technologies and systems:

RFID Chip Systems
(Balluff, Euchner, Pepperl & Fuchs...)
Store tool ID, measured values and other machine-specific data on an RFID chip mounted to the tool holder

QR-Code, Data Matrix or Barcode Systems
Store tool ID, or complete set of measurement and machine-specific data on a 2D QR-code

DNC File Transfer
(Tool offsets to Heidenhain, Siemens, Fanuc...)
Package up your tool measurement data along with machine-specific data into a formatted text file or tool table and transfer directly to the machine via network, or through a separate DNC system

Third Party System Interfaces
(TDM System, Fastems, Mazak Smooth/CPC, Fastems, CosCom...)
Standard interfaces are available to a range of common tool management and manufacturing execution system which provide a secure 2-way process for transferring your data
Errors caused by incorrect input can be ruled out by sending the measured results directly to the machine control by post-processor via the network. This greatly enhances the process reliability and production efficiency. Along with the inclusion of tool identification this makes a significant contribution to process security when providing digital data exchange within your smart factory.
 
Using RFID or QR-code technologies greatly improves process reliability by having your tool and measurement data stored on the physical tool. Tools can easily be identified with the click of a button, and data can be transferred directly into the machine controller each time the tool is loaded into the magazine. RFID data chips have the additional benefit of being able to retain residual tool life once a tool is removed from the magazine, therefore improving tool utilisation.
HOW CAN WE HELP YOU?