Premium Line

Automatic shrink and cooling in one device:
Fast, Effective and Safe
  • Fully Automatic cooling and drying of the shrink chuck
  • Fast cooling cycle
  • Improved drying feature after the cooling process
  • Quick change coil system for expanded diameters up to 50mm (optional)
  • Length setting up to 600mm
  • Full colour touchscreen
  • Balluff RFID integration hardware & software
  • Expansive range of additional options available
  • 40l Liquid tank
View Flyer

Overview
Features
Technical
Optimal process security for your production.
The most innovative and the safest solution for shrink tooling.

In order to ensure the longevity of the tool holder the system uses proven fixed parameters to shrink reliably. Optimum safety for the operator as no contact with the hot shrink fit chucks is necessary. Tool profile independent cooling with no need for adapters.

No overheating of the shrink fit chuck due to fixed pre-programmed parameters, simple menu guidance in graphic display dialog, service-friendly generator exchange unit, thanks to a "black box" concept. Air blast drying system ensure the tool is dried after cooling and ready for the machine.
 
Latest advances in technologies mean the PREMIUM LINE range can now be used with Balluff RFID systems. With full shrink and cooling program parameters stored on the data chips, the system offers seamless integration into your process and eliminates instances where unsuitable tools are presented for shrinking.
 
Features a full colour Touchscreen display with convenient graphical menu navigation through eight clearly structured menus.
 
Product highlights:
Touch Display
Convenient and Smart 7" display, extensive features, no separate PC required, simple and user-friendly menu navigation.
 
Length Presetting
Highest precision tool setting directly on the machine, fast and simple.
 
Balluff RFID Reader & Software
Industry 4.0 at work with RFID chip detection by reader, total process reliability.
 
QR & Barcode Scanner
Absolute process reliability thanks to the clear selection process.
 
Pole Disc Sensor
Optical signal routing and safe operator guidance.
Automatic parameter control, detection and adaptation.
 
Exchangeable Coils
Extends the range of operation for shrinking of oversized tools.
 
Optional Air Extraction Control
Regulates fumes and emissions caused by dirty tools.
 
Safety First
E-stop safety shutdown, to quickly isolate system.
 
  • Automatic heating and cooling system for thermal induction shrink tools.
  • The process of heating and cooling the tool holder is fully automatic and needs no operator involvement other than to insert/remove the cutter.
  • Eliminates the risk to the operator as it heats, cools and dries the tool in one operation.
  • The simple to use icon driven control manages the heat energy and timing required for each tool size.
  • The coil heats the tool holder, the operator inserts the cutter and the tool is lowered into the cooler automatically.
  • The assembly is then sprayed with a water based coolant and then blown dry before rising out of the cooler.
  • The tool is safe to handle and ready for the machine.
  • This advanced induction technology costs much less than you would think.
PREMIUM LINE
 
  • Ø3–50mm for carbide shanks / Ø6–50 mm for HSS shanks
  • Max. shrink extension 680 mm
  • Max. cooling extension 400 mm
  • Quick change coil system
  • Operator does not have any contact with hot tools
  • All tool nose contours may be used
  • Integrated water cooling
  • Integrated air blast drying 
  • Generator in a “Black Box“ for easy replacement by end users
  • 3 phase x 400 V / 16 A 8 kW 

Related case studies


Contact Us

For more details on any of the items or articles shown please contact us by email or by phone on 

01604 583800  or  [email protected]

I give consent for Kelch Ltd to contact me via the following methods: